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SURFBOARD CONSTRUCTION

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Future Flex

FutureFlex (FF) represents the very latest in surfboard technology and design. The construction process combines a stringerless, high-density custom shaped EPS core laminated with biaxial fiberglass, epoxy resin and a parabolic carbon fiber frame. The carbon fiber frame within the laminate is the key to the performance of these boards. Designed to maximize speed and drive while minimizing twisting, FutureFlex boards essentially store and release energy as the surfer transitions through a turn. The result is a fast and lively, highly responsive surfboard that's perfectly geared for high performance surfing.
View Haydenshapes FF range

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Innegra Matrix

Created in collaboration with Colan Australia, Innegra Matrix (IM) is an exciting new material that's exclusive to GSI and the 7S board range. IM consists of 3oz bi-axial fiberglass orientated at +/- 45 degrees, an Innegra cross-net woven through the fiberglass, plus 13 unidirectional carbon strands, all of which forms a single layer of fabric that's laminated on the bottom of the board. The deck lay-up has a quad-axial configuration of fiberglass at +/- 45 degrees & standard 4oz fiberglass at 0/90 degrees. With this build, we also use a high density EPS core that’s cut and finish shaped, and a special ultra bright epoxy resin. Overall this construction helps to control the boards torsional flex, while the carbon strands control the longitudinal flex. IM construction still achieves that 'pop' and 'lively' feel from the EPS core, but with an underlying feeling of control and dampening that's closer to a traditional PU board.
View 7S IM range

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Superflex

Instead of relying on a wood stringer, Superflex (SF) construction technology uses a lively stringer-less EPS core and woven Carbon aka “Vector Net”. Wrapping the board with vector net and three types of fiberglass (6oz e-glass, 5oz bi-axial, and 4oz e-glass) creates flex and strength throughout the board. This results in a consistent feel tip to tail and allows the board to flex naturally with the contours of the wave and in response to applied pressure from the surfer, all while creating a spring back feeling when coming out of turns.
View Superbrand SF range

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Polyester

Polyester or PU construction uses traditional materials and laminating techniques to produce a strong, reliable surfboard with high quality finishes. All polyester boards are CNC milled from the shapers files and laminated by hand using quality components such as Hexcel fiberglass, Silmar resin and Bennett foam. For years traditional polyester boards have been at the forefront of performance surfing. These boards feature a progressive flex pattern controlled by a high-grade timber stringer and feel very reliable under your feet. Polyester construction will perform in all surf conditions and can be adapted to suit a wide variety of surfboard models.

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X-2 Epoxy

X-2 Epoxy is a multi-layered sandwich construction using epoxy resin, woven fiberglass and sheets of thin wood veneer wrapped around a nigh density EPS core. This construction method produces a light, extremely reliable surfboard that's particularly strong on the deck. The durability and strength of X-2 Epoxy boards make them ideal for SUP's, surfers who like to travel or are new to surfing. X-2 Epoxy boards feel solid under your feet, perform incredibly well and maintain their appearance for many years.

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SLX Epoxy

SLX construction produces a controlled flex pattern by combining the versatility of epoxy materials with the added advantage of reduced weight. All SLX boards have an EPS core with a high-grade timber stringer, which is laminated by hand using epoxy resign, biaxial fiberglass and a specialized construction process. Featuring a high strength-to-weight ratio, and designs CNC milled directly from the shapers files. SLX boards feel light, responsive and are very sensitive under your feet. These boards are extremely versatile, easy to ride, and can be used in wide variety of conditions.

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Soft Skin

Soft Skin was developed for rental outfits, surf schools and beginner surfers who required a safe, durable, easy to learn on board. Soft Skin is essentially a thick High Density EVA skin wrapped around the deck and rail of the board, combined with a hard AST bottom surface that keeps novice riders safe in the event of impact. Using a vacuum construction process eliminates peeling or bubbling and allows Soft Skin boards to withstand the toughest of treatment, while providing many surfers the opportunity to safely catch their first wave.

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Soft Shell

Boards with Soft Shell construction feature much more technology then the eye can see. They are a combination of materials designed to allow the board to perform to the highest levels given the constraints of the flexibility of the materials. All boards feature an integrated Fin System, 2 or 3 Wooden Stringers depending on the size of the board to ensure the board is stiff enough. A light weight EPS core combined with a PE foam layer on the deck plus a High Density PE Slick that is mounted to a thin PE Foam layer on the bottom delviers the board an awesome feel in the water. Soft enough not to hurt should you fall on it but hard enough to handle the power of the waves.

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XB Epoxy

XB, representing ‘Epoxy Bamboo’ is a multi-layered sandwich construction using epoxy resin, woven fiberglass and sheets of thin bamboo veneer wrapped around a high-density EPS core. This construction method produces a light, extremely reliable surfboard that's particularly strong on the deck. The durability and strength of XB surfboards make them ideal for surfers who like to travel and newcomers to the sport. XB surfboards feel solid under your feet, offer a smooth free flowing ride and will maintain their appearance for many years.

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X-1 Epoxy

X-1 Epoxy is a simple and effective construction using epoxy resin, woven fiberglass and a lightweight EPS core. The EPS core is cut directly from the shapers files, and once custom shaped, is glassed in the traditional hand layup method with multiple layers of woven fiberglass imported form the USA. This versatile construction is lightweight, affordable, and is very well suited to manufacturing surfboards and SUP's. X-1 Epoxy boards are most popular for their subtle flex and memory recall properties, which translates into a board that feels light and responsive, and offers reliable performance regardless of the conditions.

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X-1B Epoxy

X-1B Epoxy is an upgraded version of our X1 Epoxy. Still simple and effective construction using epoxy resin, woven fiberglass and a lightweight EPS core, but we remove a layer of fibreglass from the deck and add a .5mm layer of Bamboo. The EPS core is cut directly from the shapers files, and once custom shaped, is glassed in the traditional hand layup method with multiple layers of woven fiberglass and the bamboo. This versatile construction is lightweight, affordable, and is very well suited to manufacturing surfboards and SUP’s. X-1B Epoxy boards are most popular for their subtle flex and memory recall properties, which translates into a board that feels light and responsive, and offers reliable performance regardless of the conditions. The Bamboo add a beauty factor to this board.

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Carbon Vector

Carbon Vector (CV) construction delivers unmatched performance by harnessing the flex characteristics of epoxy and the strength of carbon. CV combines a stringerless, high-density custom shaped EPS core laminated with biaxial fiberglass, epoxy resin and a distinctive carbon fiber webbing, (positioned on the bottom and around the rails). The carbon fiber webbing serves to evenly distribute tension across the entire surface area of the board to produce a lively, yet controlled flex pattern with remarkable memory recall. The biaxial fiberglass on the deck serves to add strength and also help prevent delaminating. CV boards feel fast, light and highly responsive in all conditions. Created by GSI to compliment a range of board models and designs, this construction has proven to have superior flex properties over our other board technologies by up to 20%.

LIFE IS BETTER WHEN YOU SURF®